PRODUCTS

Z2R21 Floating Reamer Holder

Characteristic

Model : Z2R21

Adjustable Floating Resistance: You can finely adjust the floating resistance without limitations, ranging from automatic centering to free floating. This means you can customize the tool's settings as needed to ensure optimal performance.

Tool Weight Adjustment: By adjusting the floating resistance, you can achieve better tool settings, which is beneficial for both vertical and horizontal applications. Even in horizontally-oriented adjustable automatic centering, you can keep the tool centered within the Floating Reamer Holder, preventing chatter and extending the tool's lifespan.

Combination of Ball Bearings and Sliding Bearings: This type of boring bar holder combines ball bearings and sliding bearings to facilitate smooth floating. Ball bearings are suitable for low-load applications, providing smooth motion. Sliding bearings, on the other hand, resist high-stress pressures in high-load applications, ensuring stability.

Double Sealed Protection Against Contamination: This boring bar holder is equipped with double seals to effectively prevent coolant and machining chips from entering the Floating Reamer Holder, ensuring its smooth operation.

Excellent Drilling Quality: This boring bar holder restricts tool movement to parallel floating, contributing to high-quality drilling results.

Floating Reamer Holder





When using a floating Reamer Holder on a lathe, it's often necessary to compensate for the axial deviation between the chuck and the hole to be machined. This type of error can be eliminated by using a self-centering floating reamer holder.


The working principle of afloating reamer holder is based on a mechanism that allows parallel axial movement. It compensates for eccentricity between the floating reamer holder and the workpiece.


Features of the floating reamer holder include:


Ball Bearings and Axial Drive Structure: floating reamer holder typically feature unique ball bearings and axial drive structures. These components enable smooth vertical and horizontal movements, even under high torque during the boring process. This means they can operate effectively in high-load applications while maintaining stability.


Radial Floating: floating reamer holder have the capability for radial floating. This means they can automatically return to the center position and achieve 360° full floating in the radial plane (with a maximum floating amount of up to 0.8mm on one side). This helps ensure the quality and precision of the machined hole while effectively reducing cumulative errors and secondary clamping errors.


Elimination of Spindle Runout: Using a floating reamer holder can eliminate radial runout of the lathe spindle. The reamer holder's center remains consistent with the center of the machined hole, resulting in smoother machining processes and improved boring accuracy. Additionally, it contributes to extending the tool's lifespan.


Increased Production Efficiency: The use of floating reamer holders can save time on calibration, tool changes, and other auxiliary tasks, ultimately boosting production efficiency. This, in turn, helps reduce production costs and enhances overall process efficiency.

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Specification Parameters   Table for floating reamer holder

Model

Clamping Range

A

B

C

D

E

F

 Floating Amount

C10-ER11M

1-8mm

77

42

10

16

15

25

0-0.5

C16-ER11M

1-8mm

77

42

16

16

15

25

0-0.5

C20-ER11M

1-8mm

77

42

20

16

15

25

0-0.5

C22-ER11M

1-8mm

77

42

22

16

15

25

0-0.5

C25-ER11M

1-8mm

77

42

25

16

15

25

0-0.5

C12-ER16M

1-12.5mm

90

42

12

28

20.3

34

0-0.8

C16-ER16M

1-12.5mm

90

42

16

29

20.3

34

0-0.8

C20-ER16M

1-12.5mm

90

42

20

28

20.3

34

0-0.8

C22-ER16M

1-12.5mm

90

42

22

28

20.3

34

0-0.8

C25-ER16M

1-12.5mm

90

42

25

28

20.3

34

0-0.8

C16-ER25UM

1-20.2mm

113.5

48

16

42

32

52

0-1

C20-ER25UM

1-20.2mm

113.5

48

20

42

32

52

0-1

C25-ER25UM

1-20.2mm

113.5

48

25

42

32

52

0-1

Floating Reamer Holder Speed and Cutting Speed Reference Table

Model


(Carbon Steel≦0.20%)

0.25-0.4% Carbon   steel, 41xx Steel, FCD

45%≦Carbon Steel, SKDI,   CU

SUS

SC

FC, C2XXX-CAC2XX,   ADC

ф1-ф2

min/rpm

800-1000

600-800

400-600

500-700

400-600

1000-1200

F

0.05-0.07

0.04-0.06

0.04-0.05

0.04-0.06

0.04-0.05

0.06-0.08

ф3-ф4

min/rpm

600-800

400-600

300-400

500-600

400-500

800-1000

F

0.06-0.07

0.05-0.06

0.04-0.05

0.04-0.05

0.04-0.05

0.07-0.08

ф5-ф6

min/rpm

500-700

400-500

200-300

400-500

300-400

700-900

F

0.07-0.08

0.06-0.07

0.05-0.06

0.05-0.05

0.05-0.06

0.07-0.08

ф7-ф8

min/rpm

500-600

350-400

200-300

350-400

300-400

700-800

F

0.07-0.09

0.06-0.07

0.05-0.06

0.05-0.06

0.05-0.07

0.07-0.09

ф9-ф10

min/rpm

400-500

300-350

150-200

200-300

200-300

600-700

F

0.08-0.1

0.07-0.08

0.06-0.08

0.06-0.08

0.08-0.1

0.01-0.12

ф11-ф12

min/rpm

300-400

200-300

100-150

100-200

150-250

500-600

F

0.1-0.12

0.08-0.1

0.07-0.1

0.08-0.1

0.1-0.12

0.12-0.15

ф13-ф14

min/rpm

200-300

150-250

100-150

100-150

150-200

400-500

F

0.12-0.15

0.1-0.12

0.1-0.12

0.1-0.12

0.12-0.15

0.15-0.18

ф15-ф16

min/rpm

150-250

150-200

100-150

100-150

100-150

300-400

F

0.12-0.18

0.1-0.15

0.1-0.12

0.1-0.15

0.15-0.18

0.15-0.2

ф17-ф18

min/rpm

150-200

100-150

100

100

100

200-300

F

0.15-0.2

0.15-0.2

0.12-0.15

0.12-0.15

0.16-0.2

0.18-0.22

ф19-ф20

min/rpm

100-150

100

100

100

100

100-200

F

0.18-0.25

0.18-0.25

0.15-0.2

0.15-0.2

0.2-0.25

0.2-0.3