Model : Z2PER
Adjustable Floating Resistance: You can finely adjust the floating resistance without limitations, ranging from automatic centering to free floating. This means you can customize the tool's settings as needed to ensure optimal performance.
When using a floating Reamer Holder on a lathe, it's often necessary to compensate for the axial deviation between
the chuck and the hole to be machined. This type of error can be eliminated by using a self-centering floating reamer
holder.
The working principle of afloating reamer holder is based on a mechanism that allows parallel axial movement.
It compensates for eccentricity between the floating reamer holder and the workpiece.
Features of the floating reamer holder include:
Ball Bearings and Axial Drive Structure: floating reamer holder typically feature unique ball bearings and axial drive
structures. These components enable smooth vertical and horizontal movements, even under high torque during the
boring process. This means they can operate effectively in high-load applications while maintaining stability.
Radial Floating: floating reamer holder have the capability for radial floating. This means they can automatically
return to the center position and achieve 360° full floating in the radial plane (with a maximum floating amount of
up to 0.8mm on one side). This helps ensure the quality and precision of the machined hole while effectively reducing
cumulative errors and secondary clamping errors.
Elimination of Spindle Runout: Using a floating reamer holder can eliminate radial runout of the lathe spindle.
The reamer holder's center remains consistent with the center of the machined hole, resulting in smoother machining
processes and improved boring accuracy. Additionally, it contributes to extending the tool's lifespan.
Increased Production Efficiency: The use of floating reamer holders can save time on calibration, tool changes,
and other auxiliary tasks, ultimately boosting production efficiency. This, in turn, helps reduce production costs and
enhances overall process efficiency.
Specification Parameters Table for floating reamer holder | ||||||||
Model | Clamping Range | A | B | C | D | E | F | Floating Amount |
C10-PER11M | 1-8mm | 77 | 42 | 10 | 16 | 15 | 25 | 0-0.5 |
C16-PER11M | 1-8mm | 77 | 42 | 16 | 16 | 15 | 25 | 0-0.5 |
C20-PER11M | 1-8mm | 77 | 42 | 20 | 16 | 15 | 25 | 0-0.5 |
C22-PER11M | 1-8mm | 77 | 42 | 22 | 16 | 15 | 25 | 0-0.5 |
C25-PER11M | 1-8mm | 77 | 42 | 25 | 16 | 15 | 25 | 0-0.5 |
C12-PER16M | 1-12.5mm | 90 | 42 | 12 | 28 | 20.3 | 34 | 0-0.8 |
C16-PER16M | 1-12.5mm | 90 | 42 | 16 | 29 | 20.3 | 34 | 0-0.8 |
C20-PER16M | 1-12.5mm | 90 | 42 | 20 | 28 | 20.3 | 34 | 0-0.8 |
C22-PER16M | 1-12.5mm | 90 | 42 | 22 | 28 | 20.3 | 34 | 0-0.8 |
C25-PER16M | 1-12.5mm | 90 | 42 | 25 | 28 | 20.3 | 34 | 0-0.8 |
C16-PER25UM | 1-20.2mm | 113.5 | 48 | 16 | 42 | 32 | 52 | 0-1 |
C20-PER25UM | 1-20.2mm | 113.5 | 48 | 20 | 42 | 32 | 52 | 0-1 |
C25-PER25UM | 1-20.2mm | 113.5 | 48 | 25 | 42 | 32 | 52 | 0-1 |
Floating Reamer Holder Speed and Cutting Speed Reference Table | |||||||
Model | (Carbon Steel≦0.20%) | 0.25-0.4% Carbon steel, 41xx Steel, FCD | 45%≦Carbon Steel, SKDI, CU | SUS | SC | FC, C2XXX-CAC2XX, ADC | |
ф1-ф2 | min/rpm | 800-1000 | 600-800 | 400-600 | 500-700 | 400-600 | 1000-1200 |
F | 0.05-0.07 | 0.04-0.06 | 0.04-0.05 | 0.04-0.06 | 0.04-0.05 | 0.06-0.08 | |
ф3-ф4 | min/rpm | 600-800 | 400-600 | 300-400 | 500-600 | 400-500 | 800-1000 |
F | 0.06-0.07 | 0.05-0.06 | 0.04-0.05 | 0.04-0.05 | 0.04-0.05 | 0.07-0.08 | |
ф5-ф6 | min/rpm | 500-700 | 400-500 | 200-300 | 400-500 | 300-400 | 700-900 |
F | 0.07-0.08 | 0.06-0.07 | 0.05-0.06 | 0.05-0.05 | 0.05-0.06 | 0.07-0.08 | |
ф7-ф8 | min/rpm | 500-600 | 350-400 | 200-300 | 350-400 | 300-400 | 700-800 |
F | 0.07-0.09 | 0.06-0.07 | 0.05-0.06 | 0.05-0.06 | 0.05-0.07 | 0.07-0.09 | |
ф9-ф10 | min/rpm | 400-500 | 300-350 | 150-200 | 200-300 | 200-300 | 600-700 |
F | 0.08-0.1 | 0.07-0.08 | 0.06-0.08 | 0.06-0.08 | 0.08-0.1 | 0.01-0.12 | |
ф11-ф12 | min/rpm | 300-400 | 200-300 | 100-150 | 100-200 | 150-250 | 500-600 |
F | 0.1-0.12 | 0.08-0.1 | 0.07-0.1 | 0.08-0.1 | 0.1-0.12 | 0.12-0.15 | |
ф13-ф14 | min/rpm | 200-300 | 150-250 | 100-150 | 100-150 | 150-200 | 400-500 |
F | 0.12-0.15 | 0.1-0.12 | 0.1-0.12 | 0.1-0.12 | 0.12-0.15 | 0.15-0.18 | |
ф15-ф16 | min/rpm | 150-250 | 150-200 | 100-150 | 100-150 | 100-150 | 300-400 |
F | 0.12-0.18 | 0.1-0.15 | 0.1-0.12 | 0.1-0.15 | 0.15-0.18 | 0.15-0.2 | |
ф17-ф18 | min/rpm | 150-200 | 100-150 | 100 | 100 | 100 | 200-300 |
F | 0.15-0.2 | 0.15-0.2 | 0.12-0.15 | 0.12-0.15 | 0.16-0.2 | 0.18-0.22 | |
ф19-ф20 | min/rpm | 100-150 | 100 | 100 | 100 | 100 | 100-200 |
F | 0.18-0.25 | 0.18-0.25 | 0.15-0.2 | 0.15-0.2 | 0.2-0.25 | 0.2-0.3 |